5-Axis Additive Metal Printer: Software Testing and Validation

DISC Alloys Inc is in the final stages of developing software for their cutting-edge 5-axis additive metal printer. The project aims to ensure the software's reliability and efficiency through comprehensive systems integration testing and validation. The primary goal is to identify and rectify any software issues that could affect the printer's performance. The rigorously test will do the following -test the low level firmware to gain confidence in reliability -validate performance of the mechanical system, motors, and sensors -calibrate and tune actuators and sensors -test, configure, and simulate controls software in Mastercam -system integration testing of coordinated motion to validate tool path execution This project provides learners with an opportunity to apply their knowledge of software testing methodologies and systems integration. The tasks include creating test plans, executing tests, and documenting results. By the end of the project, learners will have gained hands-on experience in validating complex software systems within a manufacturing context.

Heat Exchanger Gasket Optimization

DISC Alloys Inc is experiencing issues with the gaskets in their heat exchangers, leading to frequent failures and slowing down development. The goal of this project is to identify the root causes of these gasket failures and propose a viable solution to enhance their durability and performance. Students will apply their knowledge of materials science and mechanical engineering to analyze the current gasket materials and design. They will conduct a thorough investigation into the operating conditions and stress factors affecting the gaskets. The project will involve researching alternative materials and designs that could improve the reliability of the heat exchangers. By the end of the project, students will gain practical experience in problem-solving and optimization within an industrial context.